Basic Info.
Customized
Non-Customized
Product
Ultrasonic Welding System
Ultrasonic Frequency
20kHz
Professional
Isolation Gowns, Mask Welding
Content
Generator, Transducer, Horn
Other Application
Plastic PVC / PP / PE Material Sealing
Product Description
Ultrasonic principleUltrasonic welding is to convert 50 / 60 Hz current into 15, 20, 30 or 40 kHz power by ultrasonic generator. The converted high-frequency electric energy is converted into the mechanical motion of the same frequency again through the transducer, and then the mechanical movement is transmitted to the horn through a set of horn device which can change the amplitude. The vibration energy received by the horn is transferred to the joint of the workpiece to be welded. In this area, the vibration energy is converted into heat energy by friction, and the plastic is melted. Ultrasonic can be used not only to weld hard thermoplastic plastics, but also to process fabrics and films. Heat energy comes from the reciprocating movement of a workpiece on another surface with a certain displacement or amplitude under a certain pressure. Once the expected welding degree is reached, the vibration will stop, and at the same time, there will still be a certain pressure applied to the two workpieces to cool and solidify the just welded parts, thus forming a close combination.Product Specifications Model | Frequency(KHz) | Maximum ultrasonic power(W) |
DZ-2020DB | 20 | 2000 |
DZ-2020CB | 20 | 2000 |
DZ-2020DC | 20 | 2000 |
DZ-2020CC | 20 | 2000 |
DZ-2807DB | 28 | 700 |
DZ-3506DB | 35 | 600 |
Feature:
Automatic frequency tracking: the system automatically tracks the resonant frequency of welding head.Compensation for dissonance due to heating and other reasons.
Digital frequency control: the working frequency is controlled by the microcontroller.
Digital amplitude setting: this feature allows users to set precise amplitudes according to application requirements, providing a greater range and repeatability than analog systems.
Large amplitude adjustable:1%~100% continuously adjustable, different from the traditional generator low amplitude difficult to work.
High-speed microcontroller: the operating frequency of the internal microcontroller is up to 168MHz, which can accurately and timely control the working situation.
0.5 ms control and sampling interval: 2000 times per second sampling and control for welding process.
Touch screen display: through color screen and touch, friendly and easy to use human-computer interaction, better experience.
Button and touch co-exist: common functions can provide better interaction through buttons.One of the buttons use silicone keys, feel better.
Operating language: the user can select the applicable language in the start screen: only English and Chinese are supported at present.
Oblique start up: ultrasonic power supply and solder head start up at the most appropriate rate to reduce electromechanical pressure on the system.
Vibration drop after welding: the user can start the ultrasonic wave after the welding and pressure retaining process to shake down the workpiece adhered to the welding head.
Welding quality monitoring: user-defined process alarm. When it is outside the scope of user-defined defective products, the system will generate an alarm to remind the user.
Diagnosis at startup: during startup, test the main components of the system.
Timing frequency search: when starting up, the system shall conduct frequency search every minute to update the resonant frequency of welding head.This is especially effective for a welding process which can affect the temperature of the welding head.
Product imageApplication
We commit ourselves to top rank service.
Therefore, we gains many good feedback from our clients.Packing methodDizo's ultrasonic welding machine is used worldwide.Certificate
FAQQ1: Are you a manufacturer? |
A1: Dizo is a true manufacturer. With over 15 years engaged in plastic welding machinery industry, DIZO has been an expert in not only manufacturing,but also designing the plastic welding equipment. |
Q2: Where is your factory? Can I visit your factory? |
A2: Dizo located in the city of Wuxi. |
Q3: How to buy your machine? |
A3: Please advise specific by mail. We will get in touch within 24 hours. |
Q4: Do we still need to install the machine after we got? |
A4: Most machine is packed as a whole; all of the machines are tested ready before shipping; the video and manual book will be attached as well for your reference; customer service specialist team will be with you whenever you need help. |
Q5: How about your warranty? |
A5: 1. Our machines is for one year warranty; 2. 24-hour telephone/video call service; 3. A large stock of components and parts for easily worn parts; 4. Toolkit will be attached with the machine before shipping. |
Q6: How can you guarantee we receive a good performance product? |
A6: Dizo applied series inspection process during production. After the machine completed,QC inspection video or pictures will be provided; for double check the quality control, and we will send the troubleshoot and solutions if needed; meanwhile, third party or customers factory inspection is welcome. |
Q7: How soon can you deliver the equipment? |
A7: Dizo will deliver your equipment within 7 days(when stock available); Customized equipment or no inventory machine normally needs 7-30 days. |
Q8: Do you have certificate. |
A8: Dizo has get many certificates, such as CE, ISO,patent certificate,etc. |
Q9: Can I get a discount or can you do something with the price? |
A9: Dizo sales contact or Key Account Manager is glad to answer your cost-related questions. Please email us. Thanks in advance. |
Q10: Packaging & Shipping |
A10:For machines, the packing is export wooden case which is safety and meet the international export standard; for spare parts or accessories, they will be packed in strong paper cartons and filled with fillings, which is to prevent collision or rain. |
Product series
Contact us to get more info.
Address:
No99 of Furong 3rd Road, Xishan District, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Computer Products, Electrical & Electronics, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Packaging & Printing, Security & Protection, Textile, Toys
Management System Certification:
ISO 9001
Company Introduction:
Dizo Ultrasonic is specialized in developing and manufacturing ultrasonic welding equipment with 15 years experience, which had provided professional welding solutions and equipments for Volkswagen, BYD, Siemens, Haier, Panasonic and other thousands of well-known enterprises.
The factory is equipped by 20 sets of processing machines, 2 assembly production lines, and annual output is up to 1000 sets including Ultrasonic plastic welding machine, automotive professional welding equipment, automotive door production line solutions, ultrasonic cleaning equipment, high frequency welding equipment and other special industry equipment.
In the past ten years, Dizo has obtained 12 patents and been awarded as the "Quality Credit Company" for many times, and has cooperated with Hangzhou Jiliang University and Changzhou Hohai University for many times. Also enjoy good fame among customers by its complete business system from development, manufacturing, distribution and after service.
Our goal: To be well-known brands in the field of ultrasonic application.
Our responsibility: Help industry development and improve human life by ultrasonic technology.
Our approach: Treat clients with credibility, with reasonable and fair attitude towards all.